Single Thread Heaters for Electroplating
REART’s single thread heaters for electroplating are the perfect solution for heating processes where corrosion from heated fluids is a concern. Designed for superior resistance to aggressive chemicals, they provide a reliable alternative to traditional armoured electric heaters, with the benefits of simplified maintenance and extended service life.
APPLICATIONS OF SINGLE THREAD HEATERS FOR ELECTROPLATING
Single thread heaters are designed for environments and industries where corrosion resistance and reliability are required, including:
- Electroplating – ideal for heating tanks containing corrosive fluids.
- Chemical and food industries – used for heating fluids that require special materials to prevent corrosion and contamination.
- Easy-to-replace heating systems – the unique design of single thread heaters allows the heating element to be replaced without draining the tank, minimising downtime and simplifying maintenance.
Single thread heaters are used in the following industries:
APPLICATIONS OF SINGLE THREAD HEATERS FOR ELECTROPLATING
REART’s single thread heaters are designed using advanced materials and technologies to ensure high performance and durability.
Materials
Armoured AISI 316L stainless steel, titanium or Pyrex tubes, carefully selected for their excellent resistance to corrosion in aggressive environments.
Heating coils made of NiCr 80/20 wire, capable of withstanding high temperatures while ensuring optimum heat transfer to the outer tube and subsequently to the fluid.
High quality grooved ceramic supports for superior thermal insulation and mechanical strength, ensuring durability and efficiency.
Installation and maintenance
Installation and replacement of the complete single thread heater must be carried out in a horizontal position, typically near the bottom of the tank.
Safety
It is recommended that electroplating heaters with a low surface heat exchange density (W/cm²) are used in conjunction with a temperature control system (thermostat) to monitor the operating temperature of the process fluid. This will help to extend the life of the heater.
The electrical connection enclosure is IP55 rated, ensuring protection against dust and water ingress.
A = total lenght
B = cold part
C = heating part
Guaina Esterna diametro 45mm/Tensione (220V Monofase - 380V Trifase)
| Potenza Watt | A= mm | B=mm | C= mm | Guiana Aisi316 Codice | Guaina Titanio Codice |
|---|---|---|---|---|---|
|
1000 |
500 |
200 |
300 |
101 900/316 |
102307 |
|
1500 |
600 |
200 |
400 |
101 901/316 |
102308 |
|
2000 |
700 |
200 |
500 |
101 902/316 |
102309 |
|
2500 |
800 |
200 |
600 |
101 903/316 |
102310 |
|
3000 |
900 |
200 |
700 |
101 904/316 |
102311 |
|
3500 |
1000 |
200 |
800 |
101 905/316 |
102312 |
|
4000 |
1100 |
200 |
900 |
101 906/316 |
102313 |
Guaina Esterna diametro 50mm/Tensione (220V Monofase - 380V Trifase)
| Potenza Watt | A= mm | B=mm | C= mm | Guiana Pyrex Codice |
|---|---|---|---|---|
|
1000 |
600 |
200 |
400 |
102107/PY |
|
1500 |
700 |
200 |
500 |
102108/PY |
|
2000 |
800 |
200 |
600 |
102109/PY |
|
2500 |
900 |
200 |
700 |
102110/PY |
|
3000 |
1000 |
200 |
800 |
102111/PY |
|
3500 |
1100 |
200 |
900 |
102112/PY |
|
4000 |
1200 |
200 |
1000 |
102113/PY |
Guaina Esterna diametro 32mm/Tensione 220V Monofase
| Potenza Watt | A= mm | B=mm | C= mm | Guiana Pyrex Codice |
|---|---|---|---|---|
|
500 |
300 |
150 |
150 |
102100/PY |
|
800 |
400 |
200 |
200 |
102101/PY |
|
1000 |
500 |
200 |
300 |
102102/PY |
|
1250 |
600 |
200 |
400 |
102103/PY |
|
1500 |
700 |
200 |
500 |
102104/PY |
|
1750 |
800 |
200 |
600 |
102112/PY |
|
4000 |
1200 |
200 |
1000 |
102113/PY |
Recommendations:
- Operation with hot part “C” always immersed
- Connect the Ground socket.
A = total lenght
B = cold part
C = heating part
Unipolar thermostat:
scale 4-40° C
scale 30-90° C
Three-pole thermostat:
Scale 30-90° C
Guaina Esterna diametro 45mm/Tensione (220V Monofase - 380V Trifase)
| Potenza Watt | A= mm | B=mm | C= mm | Guiana Aisi316 Codice | Guaina Titanio Codice |
|---|---|---|---|---|---|
|
1000 |
500 |
200 |
300 |
101 920/316 |
102327 |
|
1500 |
600 |
200 |
400 |
101 921/316 |
102328 |
|
2000 |
700 |
200 |
500 |
101 922/316 |
102329 |
|
2500 |
800 |
200 |
600 |
101 923/316 |
102330 |
|
3000 |
900 |
200 |
700 |
101 924/316 |
102331 |
|
3500 |
1000 |
200 |
800 |
101 925/316 |
102332 |
|
4000 |
1100 |
200 |
900 |
101 926/316 |
102333 |
Guaina Esterna diametro 50mm/Tensione (220V Monofase - 380V Trifase)
| Potenza Watt | A= mm | B=mm | C= mm | Guiana Pyrex Codice |
|---|---|---|---|---|
|
1000 |
600 |
200 |
400 |
102127/PY |
|
1500 |
700 |
200 |
500 |
102128/PY |
|
2000 |
800 |
200 |
600 |
102129/PY |
|
2500 |
900 |
200 |
700 |
102130/PY |
|
3000 |
1000 |
200 |
800 |
102131/PY |
|
3500 |
1100 |
200 |
900 |
102132/PY |
|
4000 |
1200 |
200 |
1000 |
102133/PY |
Guaina Esterna diametro 32mm/Tensione 220V Monofase
| Potenza Watt | A= mm | B=mm | C= mm | Guiana Pyrex Codice |
|---|---|---|---|---|
|
500 |
300 |
150 |
150 |
102120/PY |
|
800 |
400 |
200 |
200 |
102121/PY |
|
1000 |
500 |
200 |
300 |
102122/PY |
|
1250 |
600 |
200 |
400 |
102123/PY |
|
1500 |
700 |
200 |
500 |
102124/PY |
|
1750 |
800 |
200 |
600 |
102125/PY |
|
2000 |
900 |
200 |
700 |
102126/PY |
Recommendations:
- Operation with hot part “C” always immersed.
- Connect the Ground socket.
- Connect the heater regulation thermostat.
GET A QUOTE
Request a quote and find out why we have been leaders in the home and industrial heating sector for over 50 years.
FAQ - frequently asked questions about single thread heaters for electroplating
Why should I choose a single thread heater for electroplating?
Single thread heaters are ideal for electroplating processes because they offer high resistance to corrosion caused by aggressive fluids, ensuring efficient and safe heating. In addition, their design allows for simplified maintenance without the need to drain the tank, reducing plant downtime.
What are the main advantages of single thread heaters over traditional heaters?
Single thread heaters offer several advantages over traditional heaters, including:
- Corrosion resistance: made from materials such as titanium and stainless steel, they are ideal for aggressive fluids.
- Easy maintenance: they allow the heating element to be replaced without draining the tank.
- Extended service life: the ceramic structure and high-quality materials ensure long-lasting performance even under critical conditions.
Can I request specific materials for special applications?
Sure. In addition to standard materials such as stainless steel and titanium, REART offers customised options for special materials such as pyrex, depending on the process and client requirements.
